806DC Offroad • Axle Rebuild & Regear

Stronger axles, correct gearing, trail confidence

We rebuild, regear, and upgrade differentials for serious off-road use. From bearing and seal refresh to full ring and pinion setup with lockers, our techs deliver quiet patterns and reliable performance for bigger tires, towing, and rocky terrain.

Ring and pinion setup on bench
Precision ring and pinion setup
Selectable locker install closeup
Locker installs and wiring
Chromoly axle shafts and bearings
Chromoly shafts, bearings, seals

Correct ratio for tire size

Match gear ratio to tire diameter and use case for better throttle response, cooler transmission temps, and improved drivability.

Quiet pattern, long life

Professional setup with correct preload and backlash. We verify tooth contact and road test to prevent noise and premature wear.

Traction you can trust

Install selectable or automatic lockers and limited slip units for controlled grip on slick, steep, or off-camber trails.

Core services

Rebuilds, regears, and upgrades for daily drivers and dedicated trail rigs.

Axle Rebuilding Ring & Pinion Setup Gear Ratios 4.10 to 5.38+ Locker Installs (ARB, Eaton, etc.) Chromoly Axle Shafts Bearings, Seals, Races Ball Joints & Knuckle Service Brake Backing Plates & Hardware Diff Covers & Skids Fluid Service & Break-in

Platforms we service

Common axles and vehicle platforms we see in the shop.

Dana 30, 35, 44, 60 GM 10-bolt, 12-bolt, 14-bolt Ford 8.8, 9-inch Toyota 8-inch, 8.4 Jeep JK, JL, JT Tacoma, 4Runner Bronco, Ranger Half-ton & three-quarter ton

How it works

1) Build plan consult

We review tire size, gearing goals, locker preference, budget, and timeline to create a parts list and quote.

2) Tear down and inspection

Measure runout and wear, check housings, shafts, joints, and replace components as needed for a solid foundation.

3) Precision setup

Set pinion depth, bearing preload, and backlash, verify contact pattern, then seal, torque, and fill with the right fluid.

4) Break-in and support

Provide a mileage-based break-in procedure and first fluid change guidance. We are here to support after the install.

Ready to regear or rebuild your axle
Get a quote from 806DC Offroad. Ask about lockers and chromoly upgrades for your build.